Tomato paste processing line / tomato paste machinery/tomato sauce making plant/ tomato ketchup proc

1,Company Introduction

Shanghai JUMP Machinery & Technology Co., Ltd (hereinafter referred to as SHJUMP) (subsidiary company: Shanghai JUMP Automation Equipment Co., Ltd.) is a modern high-tech joint-stock enterprise, formerly known as Shanghai Light Industry Group, specializing in tomato sauce, fruit juice jam, tropical fruit processing, Hot filling fruit juice drinks, tea drinks, and other whole plant equipment research and development, design, manufacture and turnkey projects. The company's employees are highly professional as the core engineers and R & D personnel come directly from the former Shanghai Light Industry Group. At the same time, the company has a number of masters and doctors majoring in food engineering and packaging machinery, fully equipped with whole line projects Design and development, manufacturing, installation and commissioning, technical training and after sales service, and other aspects of integrated capacities.



Owning to the Shanghai Light Industry Group 40 years rich experience and technical strength in food machinery industry, adhering to the concept of "absorbing foreign technique extensively , innovating independently domestically " , SHJUMP maintains a strong leading position not only in traditional equipment for tomato sauce, apple juice concentrate , but also makes brilliant achievements in other fruit and vegetable beverage equipment , such as for Red dates, Wolf berry, Sea-buckthorn, Cili, Loquat, Raspberry and other concentrated juice production and diluting& filling production line. SHJUMP mastered professional processing technology and advanced enzymatic technology, and has successfully set up more than 110 fruit juice jam production line at home and abroad, and has helped customers gain excellent product quality and good economic benefits. SHJUMP integrates the latest foreign technology, fully upgrades its own technology, committed to providing customers with the most professional, most reasonable, most economical, most rational customized solutions. SHJUMP keeps long-term cooperative relations not only with the Chinese Academy of Agricultural Sciences National Fruit Institute, Central China Agricultural University, Jiangnan University and other research institutes at home, but also establishes a stable technical cooperation and business partnerships with the Italian FBR, Ing.Rossi, Bertuzzi, CFT etc.. Concerning the tomato sauce and other fruit juice jam processing projects, based on comprehensive technical cooperation with the Italian partners, SHJUMP has own incomparable technical advantages in the fruit pre-treatment, hot and cold crushing process, energy-efficient concentration, casing sterilization and aseptic bag filling. large vacuum evaporation concentrating equipment "1000L-60000L/H", large sterilization equipment tubular and tube in tube type 1T/H-50T/H" and other concentrated equipment for juice and jam has gain high reputation in the industry for their high performance and ultra low temperature ; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, with 30% energy saved compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); SHJUMP can supply whole processing line with daily treatment capacity 20-1500T fresh fruits per customers requirement.



SHJUMP, adhering to principle of branding on quality and service, after years of effort, has established a good brand image due to superior prices and quality service. Its products are widely penetrated into the Southeast Asia, the Middle East, Africa, South America, Europe and other overseas markets.



Our unique--Turnkey Solution:

No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.



Consulting + Conception:

As a first step and prior to project implementation, we wi

Shanghai Jump Company's Aseptic Filling Systems offer a highly effective and reliable aseptic method of bulk packaging for high and low-acid food products, including tomato paste, vegetables and fruit juices, purees products.

The Aseptic Filler receives drums or bins through roller conveyors. The containers can be drums in a single line, drums . The operator places the presterilized bag in the container then they are automatically transported under the filling station. The presterilized bag is manually placed under the aseptic chamber in a sterile environment saturated by overpressure steam. The operator pushes the start cycle and automatically the cap is removed, the bag filled with sterilized product and then recapped. The standard measure system is with load cells but also the volume system is available. At the end of the filling cycle, the roller conveyor transports the containers to the exit.

u00a0Features:

1.High production speed achieved by a newly designed head system, improved reliability from a fully PLC controlled self diagnostic operational mode.

2. Greater versatility by meeting various packing standards with different products.u00a0

3 Coordinates well with the tube in tube sterilizer, if some malfunction with the filler, the product will be automatic flow back into the buffer tank before the UHT sterilizer.

4. The use of a hermetically sealed empty bag ensures the bag will remain sterile before it is filled.u00a0

5. High pressure saturated steam is used for sterilization of the fitment, cap and exposed portion of the filler prior to each filling cycle.

6. The sealing of the fill valve on the interior of the fitment keeps product completely away from the package sealing area.u00a0

7. The hermetic heat sealing of the fitment provides a tamper evident closure and a superior oxygen barrier.u00a0

8. The overall aseptic design of the filler allows uninterrupted. Operation throughout a complete tomato/fruit season, maximizing your plant's efficiency

9. CIP and SIP available together with tube in tube sterilizer

parameters:

Capacity: 6-8 tons/hour

Aseptic bag size: 1-220 liters aseptic bag (normal)

u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0u00a0 1-1000 liters aseptic bag (optional)

Steam consumption: 40 kg per hour

Compressed air consumption: 0.3M3 per min (0.8 Mpa)u00a0u00a0

Measurement tolerance by electronic balance: u00b10.5%

Measurement tolerance by flow meter: u00b10.2%

Power: 13kw

Dimension: 3500*2000*2500mm (l*w*h)

u00a0 u00a0

re-heater

Fresh tomatoes are used to make tomato paste. The desired final consistency of products varies. The viscosity of tomato products is strongly affected by the composition of the pectin. Shanghai Jump Companys pre-heater control the breakdown or retention of the pectin and the enzymes that lead to changes in the pectin by heat treatment, consequently, attain finished products with the best viscosity, color and nutrition.

1. Versatile design enables the pre-heater be operated under hot-break and cold-break methods.

2. High efficiency of heat exchange, accurate supervision and control.

3. Achievement of performance temperatures in very short time, attribute to the high quality of the product.

4. Uniform product heating optimizes the subsequent refining.

5. Without dead space, no specks will be raised in the system.

6. Very low maintenance costs.

7. Non-stop production for the long time without intermediate cleaning.

8. Easy operating, thanks to the dependent and simple process automation and supervision system

Tomato/Apple/Banana/Red Dates/Wolf Berry/Loquat/Raspberry Paste/Sauce/Jam/Juice Processing Line

Shanghai Jump Machinery & Technology co.,ltd,mainly produce various fruit paste machinery and equipment.

www.sinojump.com



Xinjiang Jump Agriculture Technology Co.,ltd

mainly produce tomato paste in drum

www.jumptomato.com



Welcome contact Ms Nancy jing by mail:nancytomatopaste@gmail.com